1 / 4Automated packaging of respirator masks
Hardware Price:
DOF
4
Characteristic
100.000 OP and FFP2 masks per week
Characteristic
No lubrication
Automating Mask Production and Packaging with Low Cost Automation
Faced with the unexpected demand for respiratory protection masks, Breckle GmbH rapidly restructured its production processes. Initially handcrafted, masks were later produced using step-by-step automation solutions to meet rising demand. Space-saving machinery, hygienic components, and fast delivery were prioritized. For fully automated packaging, Breckle uses igus gantry systems, where masks are efficiently filled into cardboard boxes via conveyor belts using drylin bearings and shafts. The gantries, driven by lubricant-free flat toothed belts, meet stringent hygiene standards. Controlled via a B&R controller and dryve D1 motor controller, the system achieves reliable production. Each week, four machines with 20 employees produce approximately 100,000 surgical and FFP2 masks. Automation reduced production from three shifts to two and achieved significant cost savings.
What is the Application?
The system automates mask packaging and quality assurance, enabling efficient production workflows for surgical and FFP2 masks.
What are the Advantages of the Solution?
High Hygiene Standards: Lubrication-free components ensure clean operations.
Cost Efficiency: Automation pays for itself within one year.
Space Optimization: Compact systems fit seamlessly into limited spaces.
What are the Advantages of the Robot?
The igus gantry system delivers:
Reliable Performance: Ensures precise and efficient packaging.
Low Maintenance: Tribologically optimized components are lubrication-free.
Scalable Design: Can support expanded production workflows.
Revolutionizing Mask Production with igus Automation
Breckle GmbH's implementation of igus gantry systems highlights the impact of Low Cost Automation in fast-paced manufacturing environments. By combining hygienic, cost-effective, and reliable automation solutions, Breckle ensures sustainable growth and efficiency, paving the way for scalable mask production in the future.
1 Component
