Name: VarioShaker 270
Brand: Variobotic
SKU: RBTX-VAR-0001
Price: 319,926.75 CZK
Availability: InStock

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The shaking table VarioShaker 270 is more than a simple parts separator, which is mainly used in the areas of pick and place and flexible feeding. Compared to conventional systems, the VarioShaker 270 is easy to set up and configure and is robust and easy to operate. Components with different geometries can be separated by specific movements. In addition to a web-based user interface for easy operation, the VarioShaker 270 is compatabile with almost any robot thanks to its digital I/O interface.

VarioShaker 270

Material Feeding

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

This application video from Variobotic shows how efficiently component separators can be used in combination with industrial robots and vision camera systems.

The Varioshaker uses vibration to separate the individual components, which are then recognised by the camera. The robot thus knows where the parts are and can pick them and set the fixture.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Example of a complete solution from Variobotic

In this application example from the "bin picking" sector, several work steps could be automated with an intelligent solution.

The supply hopper drops the components onto the "Varioshaker 270", which then separates them using vibration. The vision system then recognizes the individual parts and transmits this data to the Dobot. With the help of an EGP end effector, the Dobot picks up the components for further processing.

With the help of the various robot components, an intelligent solution was created.

Visual inspection of components with the DOBOT MG400 robot

Optische Überprüfung von Bauteilen mit dem DOBOT MG400 Roboter

Visuele inspectie van componenten met de DOBOT MG400 robot

DOBOT MG400机器人用于零件目视检查

使用 DOBOT MG400 機器人對組件進行目視檢查

Assembly

Montage

조립

Montaż

安装

Assemblage

組裝

組付け

Montaje

assembly

Quality control

Kontrola jakości

Control de calidad

Contrôle qualité

Quality Control

品質管理

Kwaliteitscontrole

质量控制

品質管制

품질 관리

Automated inspection and assurance of product quality

quality

The VarioFeed solution developed by Variobotic consists of the industrial robot DOBOT MG400, the flexible component separator VarioShaker 270 and two image processing systems.

In the application example, sensor housings are placed onto the component separator through a supply hopper, where the components are provided to the industrial robot in the correct shape and position. After visual recognition of the component by a camera, the DOBOT MG400 can pick up the parts. The housing is then inspected via the second camera.

This bundle combines flexible feeding and separation as well as quality control in one solution. The DOBOT robot convinces with a speed of 300°/s and a repeatability of +-0.05mm.

VarioFeed Advanced - All-in-One Paket zur flexiblen Vereinzelung von Schüttgut

VarioFeed Advanced - All-in-one package for flexible separation of bulk materials

VarioFeed 進階 - 多合一包裝，用於靈活分離散裝材料

VarioFeed Advanced - Alles-in-één pakket voor flexibele scheiding van bulkmaterialen

VarioFeed Advanced - 灵活分离散装物料的一体化解决方案

The All-in-One Package for optimal part separation

The VarioFeed from Variobotic enables a simple and flexible feeding solution that is also cost-effective. The Advanced combination consists of the VarioShaker 270 component separator, the DOBOT M1 (Pro) robot, as well as a feeding system and an image processing solution. The DOBOT M1 industrial robot impresses in the solution with high accuracy (+- 0.02 mm) and, together with the VarioShaker 270, achieves up to 20 picks/min. The application is characterized by simple operation and fast commissioning. The all-in-one package allows various work steps to be automated, such as in the pick and place area.

Multiflexible parts sorting - with VarioShaker and Epson SCARA robot

Smistamento flessibile dei pezzi - con VarioShaker e il robot Epson SCARA

Multiflexibel sorteren van onderdelen - met VarioShaker en Epson SCARA-robot

Classificação multiflexível de peças - com o VarioShaker e o robô SCARA da Epson

灵活的零件分拣 - 使用VarioShaker和Epson SCARA机器人实现

多種靈活的零件分類-使用VarioShaker和Epson SCARA 機器人

Multiflexible Teilesortierung - mit VarioShaker und Epson SCARA Roboter

Multflexible low cost solution for part sorting

The VarioShaker 270 component separator offers a multiflexible application for partial sorting. A special feature of the system is that several types of components can be separated by the system. This means that a new system does not have to be designed and built for each component. It creates a fully automated process that requires little operator supervision. In addition, the system can operate autonomously for several hours, making it suitable for multi-shift operation. The fully integrated solution through defined interfaces allows the machine to be expanded for subsequent processes. Thus, the system remains flexible and adapts to any production and component.

In the first step, pins that are unsorted as bulk material pass through a vibratory hopper onto the VarioShaker 270, which separates the components. After the components have been identified by an image processing system in the correct position, the SCARA robot can pick up the parts through the swivel axis and sort them into a finished pallet. The finished pallet is now ready for further processing.

SCHUNK - Intelligentes Sortiersystem

SCHUNK - Intelligent sorting system

SCHUNK - Sistema di smistamento intelligente

SCHUNK - Intelligent sorteersysteem

SCHUNK - Sistema de classificação inteligente

SCHUNK - 智能分拣系统

SCHUNK-智慧分揀系統

In this fantastic application, the SCHUNK company has fully automated a pick & place task using various components. For this, the UR3e jointed-arm robot was equipped with a SCHUNK SGC system and positioned next to a Varioshaker 270. The special feature of the SGC is that it is a system that includes both a gripper and a camera system that is perfectly matched to it, with the help of which the robot finds the components on the Varioshaker. With its vibration function, the Varioshaker makes it possible to realign the components on top. This is necessary if components are in an unfavourable gripping position or inadmissible alignment.

In addition to the actual pick & place task, an error prevention function has also been integrated into the system with the Varioshaker, which avoids additional idle costs, downtimes and manual readjustment of the components.

Screw sorting with Delta robot

Schraubensortierung mit Delta Roboter

使用Delta机器人自动分拣螺丝

使用delta機器人分類螺絲

Schroeven sorteren met Delta-robot

The automation of a sorting process through the use of a 3-axis Delta robot represents a significant innovation in manufacturing technology. In this particular application, the process is supported by a sophisticated camera system and a specialized component separator to sort screws efficiently and precisely.

The camera system plays a crucial role as it enables visual recognition of the screws. It uses advanced image processing algorithms to identify different types of screws and determine their position and orientation. This information is crucial for the correct functioning of the Delta robot, as it forms the basis for deciding which screw to pick up and where to place it.

VarioShaker 270

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